How To Make A Burnout T-shirt?

How To Make A Burnout T-shirt?

Have you ever wanted to create your own unique and trendy t-shirt? If so, making a burnout t-shirt might be just the project for you. Burnout t-shirts are a popular choice for those who want to achieve a vintage, worn-in look. With their semi-sheer and textured appearance, they add a touch of effortless style to any outfit. But how can you make your own burnout t-shirt at home? Let's dive in and explore the steps involved in creating this fashionable piece.

When it comes to making a burnout t-shirt, there are a few key aspects to consider. First, it's important to understand the history and background of burnout fabric. Burnout fabric is characterized by its unique pattern, where certain areas appear worn out or faded compared to the rest. This effect is achieved by applying a chemical process to a fabric blend of natural and synthetic fibers. The chemical eats away at the cellulose fibers, creating the faded effect. Additionally, it's worth noting that burnout t-shirts are not only fashionable but also offer comfort and breathability due to the nature of the fabric. By learning these fascinating details and following the steps involved, you can create your very own burnout t-shirt and add a touch of vintage charm to your wardrobe.



How To Make A Burnout T-shirt?

Understanding Burnout T-shirts: A Unique and Stylish Fashion Trend

Burnout t-shirts have become an increasingly popular fashion trend in recent years, known for their unique and stylish look. The term "burnout" refers to the process of creating a semi-transparent, faded pattern on the fabric by chemically treating it. This technique creates a vintage, worn-out appearance that adds a touch of edginess to any outfit. If you're looking to express your individuality and add some flair to your wardrobe, making your own burnout t-shirt is a fun and creative project. In this article, we will guide you through the process of making a burnout t-shirt from scratch, providing you with all the necessary steps and tips to achieve a professional-looking result.

1. Gather the Materials and Equipment

Before you begin, it's important to gather all the necessary materials and equipment to ensure a smooth and successful DIY burnout t-shirt project. Here's a list of items you'll need:

  • A plain cotton t-shirt
  • A burnout solution (available at craft stores or online)
  • A spray bottle
  • Cardboard or plastic sheets
  • A well-ventilated work area
  • Gloves
  • A plastic bag
  • An iron
  • A clean towel

Make sure you choose a cotton t-shirt as the fabric's natural fibers are more receptive to the burnout solution. Additionally, select a well-ventilated work area to ensure proper air circulation and prevent inhaling any potentially harmful fumes from the solution.

Once you have all the materials ready, you can proceed to the next steps of the process.

2. Preparing the T-Shirt

Before applying the burnout solution, it's essential to prepare the t-shirt properly for optimal results. Here's what you need to do:

  • Wash and dry the t-shirt to remove any chemicals, oils, or dirt that may interfere with the burnout process.
  • Place a piece of cardboard or plastic sheets inside the t-shirt to prevent the solution from bleeding through to the back.
  • Smooth out any wrinkles or creases on the fabric to ensure an even application of the burnout solution.

By following these steps, you'll create an optimal surface for the burnout process, allowing the pattern to develop evenly and seamlessly.

Now that the t-shirt is prepared, it's time to move on to the next stage of the process.

3. Applying the Burnout Solution

This is the most critical step in creating a burnout t-shirt. Here's a step-by-step guide:

Step 1: Put on gloves to protect your hands from the burnout solution.

Step 2: Dilute the burnout solution with water according to the instructions provided. Typically, a 1:1 ratio is recommended for most burnout solutions.

Step 3: Pour the diluted solution into a spray bottle for easy application.

Step 4: Position the t-shirt on a flat surface in your well-ventilated work area.

Step 5: Spray the burnout solution onto the fabric, applying an even coat across the entire shirt. Be sure to cover both the front and back of the t-shirt.

Step 6: Once the solution is applied, place a plastic bag over the t-shirt to prevent it from drying out too quickly. This allows the chemical reaction to occur and develop the burnout effect.

Step 7: Leave the t-shirt undisturbed for the recommended time specified on the burnout solution's instructions. This typically ranges from 1 to 3 hours.

Step 8: After the designated time has passed, carefully remove the plastic bag and rinse the t-shirt thoroughly to remove any excess solution.

Step 9: Gently wash the t-shirt again, this time using a mild detergent, then rinse it thoroughly to eliminate any remaining chemicals.

Remember to follow specific instructions provided with your chosen burnout solution, as different brands may have slightly different application and rinsing processes.

4. Drying and Finishing

Once you have rinsed the t-shirt, it's time to dry and finish the burnout process. Follow these final steps:

Step 1: Squeeze out any excess water from the t-shirt gently.

Step 2: Lay the damp t-shirt flat on a clean towel and roll it up to remove more moisture.

Step 3: Unroll the towel and reshape the t-shirt, stretch it slightly to restore its original shape, and ensure it lays flat.

Step 4: Let the t-shirt air dry completely. Avoid using a dryer, as excessive heat may damage the burnout effect.

Step 5: Once the t-shirt is dry, iron it on a low setting to smooth out any wrinkles and enhance the burnout effect.

And there you have it! Your very own DIY burnout t-shirt is now ready to wear and flaunt.

Exploring Different Design Ideas for Your Burnout T-Shirt

Now that you know the process of making a basic burnout t-shirt, let's explore different design ideas to further personalize your creation:

1. Stencils and Cutouts

If you want to add intricate designs or patterns to your burnout t-shirt, stencils and cutouts are a great option. You can create or purchase stencils of your choice and place them on the fabric before applying the burnout solution. Alternatively, you can also cut out shapes or patterns from paper or plastic sheets and lay them on top of the t-shirt.

Step 1: Prepare your stencil or cutout by either creating it yourself or purchasing a pre-made one.

Step 2: Position the stencil or cutout on the t-shirt where you want the design to appear.

Step 3: Secure the stencil or cutout in place using tape or adhesive.

Step 4: Proceed with applying the burnout solution as explained in the previous section.

Step 5: After rinsing and finishing the t-shirt, carefully remove the stencil or cutout to reveal the pattern or design underneath.

Stencils and cutouts offer endless possibilities for creativity, allowing you to create personalized and intricate designs on your burnout t-shirt.

2. Ombre Effect

The ombre effect is a popular choice for burnout t-shirts, creating a gradient of color from light to dark or vice versa. Here's how you can achieve this stylish look:

Step 1: Choose the colors you want to use for your ombre effect. It's best to select shades from the same color family for a seamless transition.

Step 2: Prepare separate spray bottles with the different color solutions, starting with the lightest shade.

Step 3: Follow the same application steps as described in the previous section, spraying the lightest color at the top of the t-shirt and gradually transitioning to the darkest color at the bottom.

Step 4: Rinse and finish the t-shirt as usual.

The ombre effect adds a trendy and sophisticated touch to your burnout t-shirt, making it stand out effortlessly.

3. Customized Text or Logos

If you're feeling extra creative and want to make a statement with your burnout t-shirt, try adding customized text or logos. You can use stencil letters or create your own design on a computer and print it onto transfer paper. Then, follow these steps:

Step 1: Print your design onto transfer paper following the product's instructions.

Step 2: Position the transfer paper onto the front or back of the t-shirt where you want the design to appear.

Step 3: Apply heat using an iron or heat press machine, following the transfer paper's instructions.

Step 4: Let the design cool down before carefully peeling off the transfer paper.

Adding custom text or logos to your burnout t-shirt allows you to express your creativity, promote a cause, or showcase your personal brand.

4. Embellishments and Accessories

For a touch of glam and individuality, consider adding embellishments or accessories to your burnout t-shirt. Here are a few ideas:

  • Sew on patches or appliques in various shapes and designs.
  • Attach studs or rhinestones using fabric glue or a heat press machine.
  • Add fabric or lace trims along the neckline, sleeves, or hemline of the t-shirt.
  • Thread colorful beads or sequins onto the fabric using a needle and thread.

These embellishments and accessories provide endless possibilities for customization, allowing you to create a truly unique burnout t-shirt that reflects your personal style.

In Conclusion

Making your own burnout t-shirt is a creative and rewarding DIY project that allows you to express your individuality and style. With the right materials, equipment, and techniques, you can achieve professional-looking results. Whether you prefer a basic burnout design or want to explore different design ideas and customization options, the possibilities are endless. So, why not give it a try and create a unique and stylish burnout t-shirt that is sure to turn heads.


How To Make A Burnout T-shirt?

Creating a Stylish Burnout T-Shirt

Are you looking to add a unique touch to your t-shirt collection? Let's explore how you can create your very own burnout t-shirt with a professional finish.

Firstly, start with a high-quality fabric t-shirt in your preferred color. Next, select a burnout solution or an acid-based product, carefully following the manufacturer's instructions for application. Apply the solution evenly to the t-shirt, using a brush or sponge, ensuring all areas are covered. Allow the solution to sit for the recommended duration, typically overnight, to achieve the desired level of burnout effect.

Once the desired effect is achieved, rinse the t-shirt thoroughly to remove any excess solution. Next, gently hand wash the t-shirt with a mild detergent to maintain its durability. After washing, allow the t-shirt to air dry or tumble dry on the lowest heat setting.

Finally, to preserve the burnout effect, it is recommended to wash the t-shirt separately or with similar colors to avoid any color transfer. With these simple steps, you can enjoy your professionally made, stylish burnout t-shirt.


Key Takeaways: How To Make A Burnout t-shirt?

  • Choose a high-quality t-shirt made of a blend of cotton and polyester.
  • Find a design or pattern you want to create a burnout effect on the t-shirt.
  • Apply a layer of burnout gel on the t-shirt in the desired areas of the design.
  • Place the t-shirt in a plastic bag and let it sit for several hours to allow the burnout gel to work.
  • After the waiting period, rinse the t-shirt thoroughly to remove any excess burnout gel.

Frequently Asked Questions

Here are some commonly asked questions about making a burnout t-shirt:

1. What materials do I need to make a burnout t-shirt?

To make a burnout t-shirt, you will need the following materials:

  • A cotton t-shirt
  • A burnout gel or paste
  • A heat source (like an iron or heat press)
  • A design or stencil for the desired pattern
  • A small brush or spatula
  • A cardboard or plastic sheet to protect the work surface

These materials can be easily sourced from craft stores or online retailers.

2. How do I prepare the t-shirt for burnout?

To prepare the t-shirt for burnout, follow these steps:

1. Wash and dry the t-shirt to remove any sizing or chemicals.

2. Iron or press the t-shirt to ensure it is smooth and wrinkle-free.

3. Place a cardboard or plastic sheet inside the t-shirt to prevent the burnout gel from seeping through to the back.

4. Secure the t-shirt on a flat surface or use a t-shirt press for better stability.

Following these steps will help to ensure a clean and successful burnout process.

3. How do I apply the burnout gel?

To apply the burnout gel, adhere to these instructions:

1. Place the design or stencil on the desired area of the t-shirt.

2. Use a small brush or spatula to evenly spread a thin layer of burnout gel over the design. Ensure the gel covers the entire design area.

3. Let the gel dry according to the instructions provided by the manufacturer. This typically takes a few hours, but can vary depending on the brand.

4. Once the gel is completely dry, carefully remove the stencil or design from the t-shirt.

4. How do I heat set the burnout design?

To heat set the burnout design, follow these steps:

1. Set your iron or heat press to the appropriate temperature for the fabric of the t-shirt.

2. Place a thin cloth or parchment paper over the burnout design to protect it from direct heat.

3. Apply heat to the design by pressing the iron or heat press firmly over the cloth/parchment paper for the recommended duration.

4. Allow the t-shirt to cool down before removing the cloth/parchment paper.

5. How do I care for a burnout t-shirt?

To properly care for a burnout t-shirt, follow these guidelines:

1. Wash the t-shirt inside out in cold water with like colors.

2. Avoid using harsh detergents or bleach, as they can damage the burnout design.

3. Hang the t-shirt to dry or tumble dry on low heat.

4. When ironing, always place a cloth or parchment paper over the burnout design to protect it from direct heat.

By following these care instructions, your burnout t-shirt will remain in good condition for a long time.



Creating a burnout t-shirt is a fun and creative DIY project that you can easily do at home. By following a few simple steps, you can transform an ordinary t-shirt into a stylish and unique burnout design.

First, choose a t-shirt made of a blend fabric like cotton and polyester. Next, create a stencil or choose a design you like. Lay the stencil on the t-shirt and apply a layer of fabric paint. Let it dry and then remove the stencil. Finally, wash and wear your new burnout t-shirt with pride!


RELATED ARTICLES